CH series trough mixer

CH系列槽型混合机

1, CH series trough mixer equipment structure overview

1、 CH系列槽型混合机设备结构概述

Trough mixer, as an efficient and multi-functional mixing equipment, is widely used in chemical industry, medicine, food, dyes, pigments and other industries.

槽型混合机，作为一种高效、多功能的混合设备，广泛应用于化工、医药、食品、染料、颜料等多个行业。

The trough mixer manufactured by Jiangsu Bohong Company is based on the principle of two-axis or multi-axis mixing, and mixes the material in a full range and uniformly through a specific mixing mechanism in a closed or semi-closed tank.

江苏博鸿公司制造的槽型混合机是基于双轴或多轴搅拌原理，通过特定的搅拌机构在封闭或半封闭的槽体内对物料进行全方位、均匀的混合。

The equipment is mainly composed of a mixing tank, a mixing system, a drive and control unit, a sealing and dust-proof device and a cleaning and maintenance system, which ensures efficient mixing and meets the needs of different industries for health, safety and production efficiency.

该设备主要由混合槽体、搅拌系统、驱动与控制单元、密封防尘装置以及清洗维护系统等几大部分组成，确保了高效混合的同时，也满足了不同行业对卫生、安全及生产效率的需求。

2, CH series trough mixer mixing tank design

2、 CH系列槽型混合机混合槽体设计

The mixing tank is the core component of the trough mixer, which is usually made of high-quality stainless steel (such as 304 or 316L) to ensure good corrosion resistance and cleanliness.

混合槽体是槽型混合机的核心部件，通常采用优质不锈钢（如304或316L）制成，以确保良好的耐腐蚀性和清洁性。

The shape of the tank is mostly V-shaped or U-shaped, which is conducive to the natural convection and gravity distribution of the material during the mixing process, and promotes the mixing uniformity.

槽体形状多为V型或U型，这种设计有利于物料在搅拌过程中的自然对流和重力分布，促进混合均匀性。

The bottom of the tank is provided with a discharge port, equipped with a pneumatic or electric gate, which is convenient to control the discharge speed and accuracy of the material.

槽体底部设有出料口，配备有气动或电动闸门，便于控制物料的排放速度和精度。

In addition, the surface of the tank is polished to reduce material residue and easy to clean.

此外，槽体表面经过抛光处理，减少物料残留，易于清洗。

3, CH series trough mixer mixing system structure

3、 CH系列槽型混合机搅拌系统构造

The mixing system is the key of the trough mixer, which is generally composed of two or more mixing shafts arranged at a specific Angle, and different types of mixing blades are installed on the shafts, such as plow blades, propellers, fan agitators, etc.

搅拌系统是槽型混合机的关键，一般由两根或多根按特定角度布置的搅拌轴组成，轴上装有不同类型的搅拌桨叶，如犁刀、螺旋桨、扇形搅拌器等。

These blades are designed to take into account the physical characteristics and mixing requirements of the material, and produce strong shear, convection and diffusion effects through rotation, so that the material can achieve a high degree of uniform mixing in a short time.

这些桨叶的设计考虑了物料的物理特性和混合要求，通过旋转产生强烈的剪切、对流和扩散作用，使物料在短时间内达到高度均匀混合。

The mixing shaft material is also made of stainless steel to ensure the dual protection of strength and corrosion resistance.

搅拌轴材质同样选用不锈钢，确保强度与耐腐蚀性的双重保障。

4, CH series slot mixer drive and control unit

4、 CH系列槽型混合机驱动与控制单元

The drive unit is usually composed of a motor, a reducer and a transmission device to provide stable and reliable power for the mixing system.

驱动单元通常由电机、减速机和传动装置组成，为搅拌系统提供稳定、可靠的动力。

The motor is explosion-proof or variable frequency speed regulation type to meet the power needs under different working conditions, and can be remotely controlled through the control panel.

电机选用防爆或变频调速型，以满足不同工况下的动力需求，并可通过控制面板进行远程调控。

The control unit integrates PLC control system to support automatic operation and real-time monitoring, and users can set parameters such as mixing time and speed according to process requirements to achieve accurate control.

控制单元集成了PLC控制系统，支持自动化操作和实时监控，用户可根据工艺要求设定混合时间、速度等参数，实现精准控制。

At the same time, it is equipped with fault alarm and emergency shutdown function to ensure the safe operation of the equipment.

同时，设有故障报警和紧急停机功能，确保设备运行安全。

5, CH series trough type mixed secret sealing and dust prevention measures

5、 CH系列槽型混合机密封与防尘措施

In order to prevent material leakage and external dust pollution in the mixing process, the trough mixer adopts multiple seal design.

为防止物料在混合过程中泄漏及外界粉尘污染，槽型混合机采用多重密封设计。

The mechanical seal or gas seal technology is used between the mixing shaft and the tank body to ensure the sealing effect.

搅拌轴与槽体之间采用机械密封或气密封技术，确保密封效果。

In addition, the feed and discharge ports are equipped with sealed doors or dust covers to prevent material leakage during transmission.

此外，进料口和出料口均配备有密封门或防尘罩，防止物料在传输过程中外泄。

The entire device enclosure can be equipped with dust cover as required to further improve the dust proof effect and protect the production environment.

整个设备外壳可根据需要加装防尘罩，进一步提升防尘效果，保护生产环境。

6, CH series trough mixer cleaning and maintenance points

6、 CH系列槽型混合机清洗与维护要点

The cleaning and maintenance of the trough mixer is very important to maintain the performance of the equipment and extend the service life.

槽型混合机的清洗与维护对于保持设备性能、延长使用寿命至关重要。

When cleaning, the power supply should be turned off first, and the equipment should be completely stopped after operation.

清洗时，应先关闭电源，待设备完全停止运转后进行。

Use clean water or appropriate cleaning agent, through a high pressure water gun or cleaning ball to thoroughly wash the mixing tank, mixing system and other contaminated parts.

使用清水或适当的清洁剂，通过高压水枪或清洗球对混合槽体、搅拌系统及其他易积污部位进行彻底冲洗。

Regular inspection of mixing shaft, bearing, seals and other parts wear, timely replacement of damaged parts.

定期检查搅拌轴、轴承、密封件等部件的磨损情况，及时更换损坏件。

At the same time, keep the area around the device clean to prevent debris accumulation from affecting the heat dissipation and operation safety of the device.

同时，保持设备周围的清洁，避免杂物堆积影响设备散热和操作安全。

7, CH series trough mixer material and corrosion resistance

7、 CH系列槽型混合机材质与耐腐蚀性

Because the trough mixer often handles a variety of corrosive materials, its material selection is particularly critical.

鉴于槽型混合机常处理多种腐蚀性物料，其材质选择尤为关键。

In addition to the above mentioned mixing tank and mixing system mainly made of stainless steel, other components such as transmission parts, fasteners, etc., should also choose corrosion resistant materials, such as stainless steel, alloy steel, etc.

除了上述提到的混合槽体和搅拌系统主要采用不锈钢材质外，其他部件如传动件、紧固件等也应选用耐腐蚀材料，如不锈钢、合金钢等。

In addition, for special corrosive materials, lining technology can also be used, such as polytetrafluoroethylene (PTFE) lining, to further improve the corrosion resistance of the equipment to ensure long-term stable operation.

此外，针对特殊腐蚀性物料，还可采用衬里技术，如聚四氟乙烯（PTFE）衬里，进一步提高设备的耐腐蚀性能，确保长期稳定运行。