Jiangsu Bohong Drying Equipment produces and manufactures the spray dryer CIP automatic cleaning system.

The CIP Automatic Cleaning System for Spray Dryer Tower produced by Jiangsu Bohong Drying Equipment Co., Ltd. is an advanced device for automated cleaning of drying towers and connecting pipelines in industrial production. The system is designed to automate the cleaning process, ensuring safe operation of the drying tower and related equipment, improving production efficiency, and reducing operating costs. The CIP (Clean-In-Place) system is a key component of modern production processes, especially suitable for industries such as pharmaceuticals, food, and chemicals that require frequent cleaning.

1. Automatic CIP Cleaning System for Spray Dryer Tower - Design and Function

The CIP automatic cleaning system for spray dryer tower is fully automatic controlled, and the operator only needs to perform auxiliary operations and monitor the entire cleaning process to ensure that the system operates normally according to the predetermined program. Each equipment or pipe that needs to be cleaned is equipped with an independent cleaning system, which can operate independently or be started simultaneously to ensure that they do not interfere with each other. In addition, the CIP system is equipped with a centralized wastewater recovery design, effectively saving water resources and reducing wastewater discharge, thus meeting environmental protection requirements.

The automated CIP system for spray dryer tower not only improves the level of automation in the production process, reduces human intervention, and reduces labor intensity, but also ensures the thoroughness and consistency of cleaning, which helps to ensure stable operation of the production line.

2. Spray Dryer CIP Automatic Cleaning System - Working Principle

The cleaning process of the spray dryer CIP automatic cleaning system is carried out according to a predetermined program. First, cleaning liquid is pumped into the pipelines and equipment that need to be cleaned through the feed pump. The cleaning liquid flows over the surfaces of the equipment and pipelines, removing dirt, residues, and other contaminants. Then, the system uses a self-suction pump to recycle the cleaned liquid back to the cleaning liquid storage tank. During the cleaning process, the concentration of the cleaning liquid may change over time, so the system uses a cleaning liquid supply device to add the appropriate amount of high-concentration medium to ensure the cleaning effect. This automated replenishment system can intelligently adjust the liquid concentration based on the use of cleaning liquid to ensure cleaning efficiency and liquid utilization rate.

3. Spray Dryer CIP Automatic Cleaning System - Cleaning Solution

Different equipment and components provide efficient cleaning solutions, and the spray dryer CIP automatic cleaning system employs a variety of advanced cleaning technologies.

3.1. **Main Tower Cleaning for Spray Drying:** The main tower was cleaned using a 3D rotating washing vessel. This is an efficient cleaning tool that utilizes water jet technology to clean the inner walls of the drying tower in all directions. Through this technology, residues within the equipment can be effectively removed, ensuring the cleanliness of the equipment and avoiding blind spots in manual cleaning.

3.2. **Cleaning of pipelines and cyclone separators:** For cleaning connected pipelines and cyclone separators, the system employs a retractable jet cleaning device with a rigid structure. This cleaning device has a retractable function, and when not in use, the nozzle retracts into the wall of the container, flush with the wall, thus minimizing interference with daily operations of the equipment. During cleaning, the nozzle extends, utilizing high-pressure jet cleaning liquid to clean the pipelines with great force, effectively removing residues within the pipelines. This device also has anti-corrosion capabilities and can be used to clean insulated and heat-insulating pipelines, ensuring thorough cleaning.

3.3. **Sealing design for retractable rotary cleaning device**: The retractable rotary cleaning device features a precise sealing design that prevents external contaminants from entering the cleaning device when not in use, thus avoiding secondary pollution of the cleaning object. When in use, the nozzle extends, and after cleaning is completed, it automatically retracts into the wall, ensuring cleaning effectiveness while not affecting the normal operation environment of the equipment.

3.4. **Segmented Cleaning Function of Pump Station**: Based on actual process requirements, the pump station of the CIP automatic cleaning system can be segmented for cleaning. The operation parameters for each cleaning stage can be set separately according to the needs of the process, thus ensuring that each part of the equipment is cleaned to the best effect. At the same time, the design of segmented cleaning can effectively reduce the consumption of cleaning liquid and improve cleaning efficiency.

4. Spray Dryer CIP Automatic Cleaning System - System Advantages

4.1. **High automation**: The CIP automatic cleaning system for spray dryer tower achieves full automation, with operators only needing to perform auxiliary monitoring, greatly reducing the complexity and workload of manual operation.

4.2. **Independent cleaning and combined cleaning coexist**: The system design is flexible, with independent cleaning systems for each device and pipe, which can be cleaned independently or jointly. This design can meet different cleaning needs and improve the flexibility of the production line.

4.3. **Environmentally Friendly Design**: The wastewater recycling system can effectively recycle cleaning solutions, saving water and reducing sewage discharge, which aligns with the green and environmentally friendly concept.

4.4. **Improve production quality and efficiency**:The CIP automatic cleaning system ensures thorough and consistent cleaning, thus providing a guarantee for the safe operation of equipment. A clean device not only extends its service life but also improves product quality and output, and reduces equipment downtime and maintenance costs.

The CIP automatic cleaning system for spray dryer tower produced by Jiangsu Bohong Drying Equipment Co., Ltd. provides an efficient, environmentally friendly, and intelligent cleaning solution for modern industrial production. Through this system, the production process becomes more stable, and the cleaning and maintenance of equipment becomes more convenient, thus improving overall production efficiency and product quality. The application of CIP cleaning system not only reflects advanced industrial automation technology, but also embodies the concept of environmental protection and energy saving.

江苏博鸿干燥设备生产制造的喷雾干燥塔CIP自动清洗系统

江苏博鸿干燥设备生产制造的喷雾干燥塔CIP自动清洗系统是为工业生产中的干燥塔及其连接管道进行自动化清洗的先进设备。该系统旨在通过自动化控制清洗过程，保障干燥塔及相关设备的安全运行，提高生产效率，同时降低运营成本。CIP（Clean-In-Place，原位清洗）系统是现代化生产工艺中的关键组成部分，尤其适用于需要频繁清洗的制药、食品、化工等行业。

一、喷雾干燥塔CIP自动清洗系统--设计与功能

喷雾干燥塔CIP自动清洗系统全自动控制，操作人员只需进行辅助操作和监控整个清洗过程，确保系统按预设程序正常运行。每一个需要清洗的设备或管道都配置了独立的清洗系统，这些系统可以独立操作，也可以同时启动，确保不相互干扰。此外，CIP系统还配有污水集中回收设计，有效节约用水资源并减少废水排放，从而达到了环保要求。

喷雾干燥塔CIP自动系统的自动化控制不仅提高了生产过程的自动化水平，减少了人工干预，降低了劳动强度，还能确保清洗的彻底性和一致性，有助于生产线的稳定运行。

二、喷雾干燥塔CIP自动清洗系统--工作原理

喷雾干燥塔CIP自动清洗系统的清洗过程是按照预先设定的程序进行的。首先，通过送泵将清洗液输送到需要清洗的管道和设备中。清洗液通过设备表面和管道流动，去除污垢、残留物和其他污染物。然后，系统使用自吸泵将清洗后的液体回收到清洗液储罐内。在清洗过程中，清洗液的浓度随着时间推移可能会发生变化，因此系统通过清洗液补给装置添加适量的高浓度介质，以确保清洗效果。这一自动化补充系统能够根据清洗液的使用情况，智能调节液体浓度，保证清洗效率和液体利用率。

三、喷雾干燥塔CIP自动清洗系统--清洗解决方案

不同设备和部件提供高效的清洗方案，喷雾干燥塔CIP自动清洗系统采用了多种先进的清洗技术。

1. **喷雾干燥主塔清洗**：对主塔的清洗采用了三维旋转洗罐器。这是一种高效的清洗工具，利用水射流技术对干燥塔内壁进行全方位的清洁。通过这种技术，能够有效清除设备内部的残留物，确保设备的洁净度，同时避免了手动清洗的盲区。

2. **管道和旋风分离器的清洗**：对于连接的管道和旋风分离器的清洗，系统采用了伸缩式结构的激烈喷射清洗器。这种清洗器具有伸缩功能，当不使用时，喷嘴会缩回到容器壁内，与器壁平齐，从而减少对设备日常操作的干扰。清洗时，喷嘴伸出，利用高压喷射清洗液对管道进行强力清洗，有效去除管道内的残留物。该装置还具有抗腐蚀功能，可用于清洗绝缘和隔热管道，确保清洗的彻底性。

3. **伸缩式旋转清洗器的密封设计**：伸缩式旋转清洗器采用了精密的密封设计，在不使用时能够防止外部污染物进入清洗器，避免对清洗对象的二次污染。使用时，喷嘴伸出，清洗结束后自动收回至壁内，既保证了清洗效果，又不影响设备的正常运行环境。

4. **泵站的分段清洗功能**：根据实际工艺要求，CIP自动清洗系统的泵站可以实现分段清洗。每个清洗阶段的操作参数可以根据工艺需要进行单独设置，从而确保每一部分设备的清洗都能达到*佳效果。同时，分段清洗的设计可以有效减少清洗液的消耗，提高清洗效率。

四、喷雾干燥塔CIP自动清洗系统--系统优势

1. **自动化程度高**：喷雾干燥塔CIP自动清洗系统实现了全自动控制，操作人员只需进行辅助监控，极大地减少了人工操作的复杂性和工作量。

2. **独立清洗与联合清洗并存**：系统设计灵活，每个设备和管道均有独立的清洗系统，既可以独立清洗，也可以联合清洗。这样的设计能够满足不同的清洗需求，提高生产线的灵活性。

3. **环保设计**：污水回收系统能够有效回收清洗液，节约用水的同时也减少了污水排放，符合绿色环保的理念。

4. **提高生产质量与效率**：CIP自动清洗系统保证了清洗的彻底性和一致性，从而为设备的安全运行提供了保障。干净的设备不仅可以延长使用寿命，还能提高产品的质量和产量，降低设备的故障率和维护成本。

江苏博鸿干燥设备生产制造的喷雾干燥塔CIP自动清洗系统为现代化工业生产提供了高效、环保、智能的清洗解决方案。通过这一系统，生产过程更加稳定，设备的清洗维护更加便捷，从而提升了整体生产效率和产品质量。CIP清洗系统的应用不仅体现了先进的工业自动化技术，还展现了环保节能的理念。